Isikhathi esifanele sokuzenzakalela akusona lapho ubuchwepheshe butholakala, kodwa lapho ukusebenza kwakho kwamanje kungasakwazi ukusekela indlela ibhizinisi lakho elidinga ukukhula ngayo.
Imisebenzi ye-warehouse ingaphansi kwengcindezi ekhulayo yokuhambisa imikhiqizo eminingi, ukunciphisa izikhathi zokugcwalisa, ukulawula izindleko zabasebenzi, nokugcina ukunemba kwempahla. Kubakhiqizi abaningi, abasabalalisi, abathengisi, nabahlinzeki be-3PL, izinqubo zendabuko zezandla zingagcina zibe yisithiyo kunesixazululo.
Kodwa i-warehouse automation akuyona nje indaba yokuthenga amarobhothi noma ukufaka isistimu yokugcina izinto ezizenzakalelayo. Umbuzo obaluleke kakhulu ukuthi ingabe inqolobane yakho inenkinga yokusebenza ecacile engaxazululwa yi-automation.
Kusukela kumthamo we-oda elikhuphukayo kanye nesikhala esilinganiselwe sokugcina kuya kumaphutha okukhetha nokushoda kwezisebenzi, amasiginali amaningana asebenzayo angabonisa ukuthi sekuyisikhathi sokuhlola isixazululo esizenzakalelayo se-warehouse.
Iyini i-Warehouse Automation?
I-automation ye-warehouseibhekisela ekusetshenzisweni kwemishini, isofthiwe, amarobhothi, kanye nobuchwepheshe bokuphatha{0}}ukuze kuncishiswe noma kuqedwe imisebenzi eyenziwa mathupha ephindaphindayo ekugcineni, ukubuyisa, ukukha, ukuhlunga, kanye nezokuthutha.
Imishini yesimanje yokugcina impahla ingafaka iisitoreji esizenzakalelayo nohlelo lokubuyisa (ASRS), amasistimu okukhetha okuzenzakalelayo, amasistimu okuthutha, i-pallet shuttle ASRS, AGVs, AMRs, iziteshi zamarobhothi, izimpahla-eziya{1}}kumuntu{1}}nesofthiwe yokuphatha indawo yokugcina impahla.
Inhloso akukhona ngempela ukususa abantu emisebenzini ye-warehouse. Esikhundleni salokho, okuzenzakalelayo kungayisa umsebenzi wokuthutha kanye nokubuyisa emishinini kuyilapho kuvumela abasebenzi ukuthi bagxile ekugadweni, ukuphatha okuhlukile, ukulawula ikhwalithi, neminye{1}}imisebenzi yenani ephezulu.
Ngakho-ke inqolobane esebenza ngokuzenzakalelayo ihlanganisa okokusebenza okuphathekayo nesofthiwe kanye nomklamo wenqubo. I-WMS kanye nobuchwepheshe bokulawula indawo yokugcina impahla bungaxhuma imininingwane yokusungula nokuhamba kwemikhiqizo, budale ukugeleza okuhleleke kakhudlwana ukusuka ekwamukelweni kuya ekugcinweni, ukukha, ukupakisha, nokuthunyelwa.
Izimpawu Eziyisi-7 Indawo Yakho Yezimpahla Ingase Isilungele Ukuzisebenzela
Ayikho ivolumu ye-oda lendawo yonke noma usayizi we-warehouse owenza ngokuzenzakalelayo kube nesidingo. Isinqumo kufanele sisekelwe kuzithiyo ezithile ezithinta ukusebenza kwakho.
Izinkomba ezilandelayo zingasiza abaphathi be-warehouse ukuthi banqume ukuthi sekuyisikhathi sokuhlola i-automation ye-warehouse.
Ibhizinisi elikhulayo livamise ukusho ama-oda engeziwe, ama-SKU amaningi, umsebenzi wokugcwalisa, nokunyakaza kwempahla eyengeziwe.
Uma umthamo we-oda uqhubeka ukhuphuka kuyilapho ukungeza izisebenzi ze-warehouse kuba nzima kakhulu noma kubize kakhulu, izinqubo ezenziwa mathupha zingase zigcine zikhawulele ukuphuma.
Amarobhothi e-warehouse, amasistimu okukhetha okuzenzakalelayo, nezimpahla-eziya{1}}kumuntu{1}}kungehlisa ukuhamba okungadingekile kanye nokunyakaza kwezinto eziphindaphindayo. Esikhundleni sokuthi opharetha bahambe kuyo yonke indawo yokugcina izimpahla befuna imikhiqizo, amasistimu azenzakalelayo angasondeza i-inventory eduze kwesiteshi sokuqoqa noma sokupakisha.
Lokhu kungasiza ama-warehouse ukuthi aphathe imithwalo ephezulu yokusebenza ngaphandle kokwandisa abasebenzi ngezinga elifanayo.
Ukukhethwa kwama-oda kungomunye wemisebenzi{0}}esebenza kakhulu endaweni yokugcina impahla. Ucwaningo olucashunwe u-Hy{2}}Tek luphawula ukuthi ukukhetha kungamela ingxenye enkulu yezindleko zokusebenza kwe-warehouse, yingakho ukuthuthukisa lesi sigaba kungaba nomthelela oqondile ekusebenzeni kahle kukonke.
Indawo yokugcina impahla ingase idinge ukucatshangelwai-warehouse picking automationlapho abasebenzi bechitha ingxenye enkulu yamashifu abo behamba, befuna ama-SKU, belinde ukugcwaliswa kabusha, noma bethutha ama-oda akhethiwe.
Ngokuya ngephrofayili yomkhiqizo, izixazululo ezingaba khona zifaka:
Izimpahla-ziya{1}}kumasistimu omuntu
Isitoreji esizenzakalelayo nezinhlelo zokubuyisa
Ama-AMR nama-AGV
Khetha-ukuze{1}}khanyise amasistimu
Iziteshi zokukha amarobhothi
Ama-conveyor azenzakalelayo
Amasistimu okuhlunga azenzakalelayo
Ubuchwepheshe obufanele buncike ezicini ze-SKU, amaphrofayli e-oda, izidingo zokuphuma, kanye nesakhiwo esikhona se-warehouse.
Lapho izindawo zokugcina impahla zihlala ziseduze nomthamo ogcwele, ukwengeza indawo engaphezulu akuyona impendulo esebenzayo ngaso sonke isikhathi.
AnI-warehouse ye-ASRSingasebenzisa isikhala esiqondile kanye{0}nezindawo zesitoreji ezilawulwayo zekhompyutha ukuze kwandiswe ukuminyana kwesitoreji. Iphalethi ye-ASRS,{2}}umthwalo omncane we-ASRS, amasistimu we-shuttle, nobunye ubuchwepheshe besitoreji esizenzakalelayo kungaklanywa ngezinhlobo ezahlukene zokulayisha kanye nezimfuneko zokusebenza.
Okwezindawo zokugcina izimpahla ezinamavolumu aphezulu ephalethi, aI-pallet shuttle ASRSinganikeza indlela ehlukile{0}}ekugcinweni kokuminyana nokubuyiswa. Ezintweni ezincane nama-tote, izimpahla-kuya{3}}kumuntu noma{4}}izixazululo ezincane zokulayisha zingase zifaneleke kakhulu.
Umbuzo obalulekile awukona nje ukuthi ingakanani indawo yaphansi etholakalayo. Indlela ivolumu yesakhiwo esikhona esetshenziswa ngayo ngokuphumelelayo.
Ukwehluka kohlu lwezimpahla kuya ngokuya kubize kakhulu njengoba izibalo ze-SKU kanye namavolumu okwenziwayo enyuka.
Ukwamukela mathupha, ukubekwa{0}}kude, ukukhetha, kanye nezinqubo zokugcwalisa kabusha kudala amathuba ezindawo ezingalungile, okwenziwayo okugejiwe, ukunyakaza okuyimpinda, namaphutha okukhethwa.
I-warehouse ezenzakalelayo ingaxhuma ukunyakaza kwesitoreji esiphathekayo nesofthiwe ye-warehouse ukuze ukuthengiswa kwempahla kuqoshwe njengoba imikhiqizo ihamba ohlelweni.
Lokhu akusho ukuthi i-automation iqeda ngokuzenzakalelayo yonke inkinga ye-inventory. Ikhwalithi yedatha, amazinga ebhakhodi, ukuhlonza umkhiqizo, nokulungiselelwa kwe-WMS kusadinga ukuphathwa ngendlela efanele.
Kodwa-ke, ukugcinwa okuzenzakalelayo kanye nokubuyiswa kungadala indawo elawulwa kakhudlwana yokulandelela uhlu nokuphathwa kwendawo.
Amakhasimende aya ngokuya elindela ama-oda anembile namashejuli okulethwa abikezelwayo. Lapho izinqubo ze-warehouse zingakwazi ukuhambisana nezikhathi zokunqanyulwa kwe-oda{1}}, ukubambezeleka kungenzeka noma umthamo wokuthutha utholakala.
Ukuzenzakalela kunganciphisa ukuhamba okungadingekile, kuthuthukise ukukhululwa kwe-oda, kuqondise ukugcwaliswa kabusha, futhi kusheshise ukunyakaza phakathi kwezindawo zokulondoloza nezokukha.
Isibonelo, impahla-iya{1}}kuhlelo lomuntu ingaletha i-inventory ngokuqondile ku-opharetha kunokuba idinge u-opharetha ukuthi adlule kuma-aisles amaningi e-warehouse.
Umphumela uwukugeleza komsebenzi okuklanyelwe ukunyakaza komkhiqizo kunebanga lokuhamba lomsebenzi.
Umsebenzi usalokhu ucatshangelwa kakhulu kubasebenzisi abaningi be-warehouse. Udaba akulona nje iholo lamahora nje kuphela kodwa nokuqashwa, ukuqeqeshwa, umsebenzi, isikhathi esengeziwe, ukuphepha, kanye nobunzima bokukhulisa abasebenzi ngezikhathi ezinzima.
I-warehouse automation inganciphisa ukuncika emisebenzini ephindaphindwayo yezandla kuyilapho ivumela abasebenzi abakhona ukuthi basebenze eduze kwemishini ezenzakalelayo.
Lokhu kusebenza ikakhulukazi lapho ukunyakaza okufanayo kuphindwa izikhathi eziyizinkulungwane ngosuku.
Kunokuba babuze ukuthi i-automation ingabangena yini esikhundleni sabasebenzi, abaphathi be-warehouse kufanele bahlole ukuthi yimiphi imisebenzi ephindaphindayo, ebikezelwayo, enzima ngokomzimba, noma enzima kubasebenzi ngokungaguquki.
Ukuphakamisa okuphindaphindiwe, amabanga amade okuhamba, ukunyakaza kwe-pallet, kanye{0}}nokuphatha ama-frequency aphezulu kungabeka izidingo zomzimba kubasebenzi be-warehouse.
Amasistimu okuphatha azenzakalelayo, ama-conveyor, ama-AGV, ama-AMR, neziteshi zamarobhothi zingathatha imisebenzi yokuthutha ekhethiwe noma yokuphatha.
Lokhu kunganciphisa inani lomsebenzi owenziwe ngokomzimba ophindaphindwayo futhi kuvumele abasebenzi ukuthi bagxile ekuqapheni nasekulawuleni okuhlukile.
Uhlu Lokuhlola Ukulungela I-Warehouse Automation
Ngaphambi kokutshala imali ohlelweni lwe-warehouse oluzenzakalelayo, abathengi kufanele bahlole ukusebenza kwabo kwamanje ngama-engeli ambalwa.
| I-Warehouse Factor | Imibuzo Okufanele Uyihlole | I-Automation Direction engaba khona |
|---|---|---|
| Ivolumu ye-oda | Ingabe isidingo sansuku zonke sikhula ngokuqhubekayo? | Ukukhetha okuzenzakalelayo, izimpahla-ziya{1}}kumuntu |
| Isibalo se-SKU | Ingabe ama-SKU amaningi andisa ukuhamba nokuba yinkimbinkimbi? | I-ASRS, i-WMS, isitoreji esizenzakalelayo |
| Ukuminyana kwesitoreji | Ingabe indawo etholakalayo iyancipha? | -Ukuminyana okuphezulu kwe-ASRS, i-pallet shuttle ASRS |
| Ukukha | Ingabe opharetha bachitha isikhathi esiningi behamba ngezinyawo? | I-AMR, izimpahla-ziya{1}}kumuntu, ukukhetha okokusebenza |
| Inventory | Ingabe ukungafani kwesitoko kuvame? | Ukuhlanganiswa kwe-ASRS + WMS |
| Umsebenzi | Ingabe ukuqasha noma ukugcina umsebenzi we-warehouse kunzima? | Amarobhothi e-warehouse, ukuphatha okuzenzakalelayo |
| Okokusebenza | Ingabe umkhumbi unqanyuliwe{0}}izikhathi okunzima ukuzifinyelela? | Amaconveyors, ukuhlunga, ukukhetha okuzenzakalelayo |
| Ukuphepha | Ingabe imisebenzi ephindaphindayo idala ukukhathazeka kwe-ergonomic? | Ukuphatha okuzenzakalelayo kanye neziteshi zamarobhothi |
Lokhu kuhlola kusiza ukuhlonza ibhodlela langempela ngaphambi kokukhetha okokusebenza.
Ungalukhetha Kanjani Uhlelo Olufanele Lwe-Warehouse Automation System
I-automation kufanele iqale ngenqubo kunomshini.
Okokuqala, yenza imephu yokugeleza kwezinto zamanje ukusuka ekwamukelweni kuya ekugcinweni, ekugcwalisweni kabusha, ekukhetheni, ekupakishweni nasekuthunyelweni. Khomba lapho imikhiqizo ilinda khona, lapho izisebenzi zihamba khona kakhulu, nalapho kwenzeka khona amaphutha.
Okulandelayo, hlaziya iphrofayela yakho ye-SKU. Ubukhulu bomkhiqizo, isisindo, ukupakishwa, uhlobo lwe-pallet, imvamisa yoku-oda, nezimfuneko zesitoreji konke kuthonya ukukhethwa kobuchwepheshe.
Isibonelo, imikhiqizo enephalethi ingase idinge i-pallet racking, amasistimu we-shuttle shuttle, noma i-ASRS yephalethi. Amabhokisi amancane nama-tote angase afaneleke kangcono kusitoreji esizenzakalelayo kanye nezinhlelo zokubuyisa eziklanyelwe ukulayishwa kweyunithi. Imisebenzi yokukhetha{2}imvamisa ephezulu ingase izuze ezimpahleni-ziya{4}}kumuntu noma iziteshi zokukhetha amarobhothi.
Isendlalelo sesoftware kufanele futhi sicatshangelwe kusenesikhathi. Ukuhlanganiswa kwe-WMS, i-WES, ne-WCS kunganquma ukuthi ulwazi lwezimpahla nezinto zokusebenza ezizenzakalelayo zixhumana kanjani. I-Riches, isibonelo, inikeza i-WMS, i-WES, ne-WCS{2}}amakhono esofthiwe ahlobene eduze nezixazululo ezizenzakalelayo ze-warehousing.
Ingabe Kufanele Uguqule I-Warehouse Yonke Ngasikhathi sinye?
Akunjalo.
Indlela yezigaba inganciphisa ubunkimbinkimbi bokusebenzisa futhi ivumele opharetha ukuthi bahlole ukusebenza ngaphambi kokwandisa umkhondo wokuzenzakalela.
I-warehouse ingase iqale ngesitoreji esizenzakalelayo, bese yengeza izimpahla-kubantu{1}}abakhethayo, abahambisa impahla, iziteshi zamarobhothi, noma ukuhlunga okuzenzakalelayo njengoba izidingo zokusebenza zikhula.
Le ndlela futhi ivumela inkampani ukuthi ibone ukuthi ukuthuthukiswa okulindelekile kuyafinyelelwa ngempela.
Ngaphambi kokuqaliswa, abaphathi kufanele basungule izinhloso ezilinganisekayo ezifana nalezi:
Umthamo wesitoreji
Izinga lokukhetha
Ukunemba kwe-oda
Ukunemba kohlu
Amahora okusebenza nge-oda ngalinye
Isikhathi sokucubungula i-oda
Isikhathi sokugcwalisa
Ukutholakala kwezisetshenziswa
Ukubuyisela noma izinga lephutha
Inhloso ukukala ukuthuthukiswa kokusebenza kunokumane ulinganise ukuthi kungakanani okufakiwe okuzenzakalelayo.
Kungani Usebenza Nomhlinzeki Wezinto Ezizenzakalelayo Wendlu Ehlanganisiwe?
I-automation ye-warehouse ihilela okungaphezu kwemishini ngayinye.
Iphrojekthi ephumelelayo ingase idinge ukuhlelwa kwesakhiwo se-warehouse, i-racking, isitoreji esizenzakalelayo, ubuchwepheshe bokukha, ama-conveyors, amarobhothi, ukuhlanganiswa kwe-WMS, amasistimu okulawula, ukufakwa, ukuhlola, kanye nokwenza kahle okuqhubekayo.
I-Riches Warehousing and Logistics Engineering Co., Ltd. izichaza njengomnikezeli wezixazululo zezindlu zokugcina impahla onolwazi olungaphezu kweminyaka engu-15 lwe-digital logistics. Amandla ayo ahlanganisa i-WMS, idizayini ye-warehouse ezenzakalelayo, i-AGV, ukuhlunga ngobuhlakani, ukubona idatha ngeso lengqondo, isitoreji esizenzakalelayo kanye nezinhlelo zokuthola kabusha, amarobhothi e-warehouse, ukukhetha, ukuphatha, kanye nokuvuselelwa kabusha kwendawo yokugcina impahla.
Iphothifoliyo yayo yesixazululo ihlanganisa isitoreji, izimpahla-eziya{1}}kumuntu, ukucosha, ukuphatha, iziteshi zamarobhothi, isofthiwe, kanye nokwenza izinto zibe zesimanjemanje, okuvumela amaphrojekthi ezishintshayo ukuthi athuthukiswe ngokuvumelana nezimfuneko zokusebenza zekhasimende esikhundleni socezu olulodwa lwesisetshenziswa.
I-Riches iphinde ibike imiphumela yephrojekthi ehlanganisa ukuthuthukiswa okungama-40% ekusebenzeni kahle kwempahla yezimpahla kanye nokwehliswa kwezinga lamaphutha okusebenza kwe-warehouse ezimweni ezithile zamakhasimende. Lezi zibalo ziyimiphumela yecala-ebikiwe yenkampani kuneziqinisekiso zokusebenza kwendawo yonke, ngakho abathengi kufanele bahlole imiphumela elindelekile ngedatha yabo yokusebenza.
Imibuzo Evame Ukubuzwa Mayelana Ne-Warehouse Automation
Bheka izinkinga zokusebenza ezilinganisekayo njengokwenyusa umthamo we-oda, umthamo wesitoreji esilinganiselwe, uhambo lokukhetha ngokweqile, ukungalungi kwe-inventory, ukukhuphuka kwezimfuneko zabasebenzi, ukugcwaliseka okubambezelekile, noma imisebenzi yokuphatha ephindaphindayo. Inqubo kanye nokuhlolwa kwe-ROI kufanele kuqedwe ngaphambi kokukhetha imishini.
I-ASRS, noma isistimu yokulondoloza ezenzakalelayo kanye nokubuyisa, ngokuyinhloko izenzela ukugcinwa nokubuyiswa kwempahla. Amarobhothi e-Warehouse yisigaba esibanzi esingabandakanya ama-AMR, ama-AGV, izingalo zokucosha irobhothi, amarobhothi ahlanganisayo, nobunye ubuchwepheshe bokuphatha{1}}okuzenzakalelayo. I-warehouse ingasebenzisa i-ASRS namarobhothi ndawonye.
Kungaba, kuye ngokuthi ukuhlinzwa. Usayizi we-warehouse iyodwa ayinqumi ukuthi i-automation ifanelekile yini. Isibalo se-SKU, imvamisa yoku-oda, izidingo zomsebenzi, ukuminyana kwesitoreji, izici zomkhiqizo, nokukhula okuzayo konke kufanele kucatshangelwe.
Ayikho intengo eyodwa ejwayelekile. Ukutshalwa kwezimali kuncike kusayizi wendlu yokugcina impahla, umthamo wokugcina, amandla okukhipha, uhlobo lwemishini, ukuhlanganiswa kwesoftware, izimo zokwakha, ukufakwa, nokwenza ngokwezifiso. Abathengi kufanele baqhathanise isamba sezindleko zephrojekthi nezinzuzo zokusebenza ezilinganisekayo kunokuqhathanisa amanani ezinto zokusebenza kuphela.
Izixazululo eziningi ezizenzakalelayo ze-warehouse ziklanyelwe ukuxhumana ne-WMS kanye nenye isofthiwe yokulawula indawo yokugcina impahla. Kodwa-ke, ukuhambisana kuncike ohlelweni olukhona, izindawo zokuxhumana, ukwakheka kwedatha, kanye nezidingo zephrojekthi. Ukudidiyela kufanele kuhlolwe ngaphambi kokuthi kukhethwe okokusebenza.
Lungiselela izilinganiso ze-SKU nezisindo, izicaciso zephalethi noma eziphelele, amaleveli e-inventory, ivolumu ye-oda lansuku zonke,{0}}idatha yomugqa, isidingo esiphezulu, umthamo wamanje wesitoreji, izindlela zokukhetha, ubukhulu bendawo yokugcina impahla, amahora okusebenza, nolwazi olukhona lwe-WMS. Idatha yokusebenza enembile ivumela abahlinzeki ukuthi bakhe uhlelo lokuzenzakalelayo olungokoqobo.
Isiphetho
Ukwazi ukuthi uyishintsha nini inqolobane yakho ngokuzenzakalelayo kuncane mayelana nokulandela ibhentshimakhi egxilile futhi okuningi mayelana nokukhomba iphuzu lapho izinqubo ezenziwa ngesandla ziqala ukukhawulela ukusebenza kahle, umthamo, ukunemba, noma ukukhula.
Uma inqolobane yakho ibhekene nokwenyuka kwamavolumu e-oda, ukukhuphuka kwengcindezi yabasebenzi, indawo yokugcina elinganiselwe, ukungasebenzi kahle kokukhetha, ukungafani kwempahla, noma ukubambezeleka kokugcwalisa, kungase kube isikhathi sokuhlolai-warehouse automation.
Isixazululo esifanele singabandakanya iI-ASRS, i-Pallet Shuttle ASRS, isistimu yokukhetha ezenzakalelayo, izimpahla-ziya{1}}kumuntu{1}}ubuchwepheshe, amarobhothi e-warehouse, ukuphatha okuzenzakalelayo, noma inhlanganisela yobuchwepheshe obuthile.
Isinyathelo esibaluleke kakhulu ukuqala ngezidingo zakho zokusebenza. Hlaziya izingqinamba, chaza izinhloso ezilinganisekayo, hlaziya ukuhambisana kwesistimu, futhi ubale imbuyiselo elindelekile ekutshalweni kwezimali ngaphambi kokukhetha okokusebenza.
Ngokuhlela okulungile nokuhlanganiswa kwesistimu, i-warehouse automation ingaba ngaphezu kokuthuthukiswa kobuchwepheshe. Ingahlinzeka ngesisekelo esihlelekile sokuphuma okuphezulu, ukulawulwa kwempahla okungcono, ukusetshenziswa kwesikhala okuthuthukisiwe, kanye nemisebenzi ye-warehouse esheshayo.
